Adhesive
Bonding Program 1 |
|
Introduction - Topic A - Obligations to the Customer
and Liability - PDF |
|
Module 1 - Removing, Preparing, and Installing An Adhesively Bonded
Panel - PDF |
Air
Conditioning Program
1 |
|
Introduction
- Obligations to the Customer and
Liability - PDF |
|
Module
1 - System Operation - PDF |
|
Module
2 - Refrigerants and Oils - PDF |
|
Module
3 - Air Conditioning Tools and
Equipment - PDF |
|
Module
4 - Diagnostic Operations - PDF |
|
Module
5 - Troubleshooting and Parts Replacement
- PDF |
|
Module
6 - Heating, Ventilation, and Air
Conditioning (HVAC) Parts and Controls
- PDF |
|
Module
7 - Retrofitting Air Conditioning Systems
- PDF |
Anti-Lock
Brake and Traction Control Systems
Program 1 |
|
Introduction
- Topic A - Obligations to the
Customer and Liability - PDF |
|
Module
1 - Anti-Lock Brake System Operation
- PDF |
|
Module
2 - Anti-Lock Brake System Parts
and Repair - PDF |
|
Module
3 - Traction Control Systems -
PDF |
|
Module
4 - Skid Control Systems - PDF |
Brakes Program
1 |
|
Introduction
- Topic A - Obligations to the Customer and
Liability - PDF |
|
Module
1 - Brake System Parts and Bleeding Procedures
- PDF |
|
Module
2 - Disc Brakes and Drum Brakes
- PDF |
|
Module
3 - Parking Brake Parts and Troubleshooting
- PDF |
Corrosion
Protection Program
1 |
|
Introduction
- Topic A - Obligations to the
Customer and Liability - PDF |
|
Module 1 - OEM Corrosion Protection -
PDF |
|
Module 2 - Anti-Corrosion Coatings for
Collision Repair - PDF |
|
Module 3 - Applying Corrosion Protection
Materials - PDF |
|
Module 4 - Seam Sealers - PDF |
Damage
Analysis Program
1 |
|
Introduction - Topic A - Obligations
to the Customer and Liability - PDF |
|
Module 1 - Damage Reports - PDF |
|
Module 2 - Industry Definitions - PDF |
|
Module 3 - Types of Finishes - PDF |
|
Module 4 - Obtaining Important Information
- PDF |
|
Module 5 - Writing a Damage Report -
PDF |
Damage
Analysis Program
2 |
|
Introduction - Topic A - Obligations
to the Customer and Liability - PDF |
|
Module 1 - Measuring For Damage Analysis
- PDF |
|
Module 2 - Bumper Assemblies - PDF |
|
Module 3 - Panel Inspection - PDF |
Damage
Analysis Program
3 |
|
Introduction - Topic A - Obligations
to the Customer and Liability - PDF |
|
Module 1 - Cooling System - PDF |
|
Module 2 - Air Conditioning System -
PDF |
|
Module 3 - Electrical System - PDF |
|
Module 4 - Drivetrain - PDF |
|
Module 5 - Brake System - PDF |
|
Module 6 - Steering and Suspension System
- PDF |
Damage
Analysis Program
4 |
|
Introduction - Topic A - Obligations
to the Customer and Liability - PDF |
|
Module 1 - Vehicle Interior Analysis
- PDF |
|
Module 2 - Side Impact Inspection - PDF |
|
Module 3 - Rear Body Inspection - PDF |
|
Module 4 - Exterior Trim and Hardware
Inspection - PDF |
Driveability
and Emissions Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Drivetrain - PDF |
|
Module
2 - Emissions Systems - PDF |
Drivetrain Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Drivetrain - PDF |
|
Module
2 - Engine Inspection - PDF |
|
Module 3 - Transmissions and Transaxles
- PDF |
|
Module 4 - Axles and Driveshafts - PDF |
|
Module 5 - Vibration and Harshness -
PDF |
Electrical
and Electronics Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Electrical Circuits - PDF |
|
Module
2 - Electrical Parts and Troubleshooting
- PDF |
Electrical
and Electronics Program
2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Electrical Testing - PDF |
|
Module
2 - Electrical Diagrams - PDF |
|
Module 3 - Magnetism and Electrical Parts
- PDF |
|
Module 4 - Electronic Circuit Parts -
PDF |
Electrical
and Electronics Program
3 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Information Systems - PDF |
|
Module
2 - Computer Switches and Presets - PDF |
|
Module 3 - Computer Inputs - PDF |
|
Module 4 - Computer Driven Outputs -
PDF |
|
Module 5 - Introduction to OBDII - PDF |
Exterior
Panel Repair and Replacement - Steel
and Plastic Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Bolted Exterior Panel Replacement
Considerations - PDF |
|
Module
2 - Front Body Panels - PDF |
|
Module 3 - Doors - PDF |
|
Module 4 - Rear Body Panels - PDF |
|
Module 5 - Weatherstripping and Leaks
- PDF |
Exterior
Panel Repair and Replacement - Steel
and Plastic Program 2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Exterior Panel Replacement
- PDF |
|
Module
2 - Door Skin and Welded-On Hinge Replacement
- PDF |
|
Module 3 - Quarter Panel, Box Side, Side
Panel Replacement - PDF |
|
Module 4 - Roof Panel Replacement - PDF |
|
Module 5 - Rear Body Panel Replacement
- PDF |
Fuel
and Exhaust Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Fuel Systems - PDF |
|
Module 2 - Exhaust Systems - PDF |
Fundamentals
of Collision Repair Program 1 |
|
Module
1 - Vehicle Construction and Terminology
- PDF |
|
Module
2 - Collision Energy Management - PDF |
|
Module
3 - Repair Issues - PDF |
Heating
and Cooling Systems Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Cooling System Operations - PDF |
|
Module 2 - Radiators and Water Pumps
- PDF |
|
Module 3 - Service Intervals and Preventive
Maintenance - PDF |
|
Module 4 - Engine Coolant - PDF |
|
Module 5 - Auxiliary Coolers and Temperature
Controls - PDF |
|
Module 6 - Heating, Ventilation, and
Air Conditioning (HVAC) Parts and Controls
- PDF |
|
Module 7 - Heater and Hoses - PDF |
|
Module 8 - Fluid Refilling and Block
Inspection - PDF |
Lighting,
Starting, and Charging Systems Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Automotive Batteries - PDF |
|
Module 2 - Starting System - PDF |
|
Module 3 - Charging System - PDF |
|
Module 4 - Headlamps - PDF |
|
Module 5 - Exterior and Interior Lighting
- PDF |
Measuring Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Point-to-Point Measuring - PDF |
|
Module 2 - Three-Dimensional Measuring
- PDF |
|
Module 3 - Vehicle Dimension Data - PDF |
|
Module 4 - Types of Damage Conditions
- PDF |
|
Module 5 - Preparing to Measure a Vehicle
- PDF |
|
Module 6 - Vehicle Measuring - PDF |
Movable
and Stationary Glass Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Movable Glass Overview - PDF |
|
Module 2 - Side Door Glass - PDF |
|
Module 3 - Rear Body Movable Glass -
PDF |
|
Module 4 - Sunroofs and Removable Glass
Panels - PDF |
|
Module 5 - Inspection and General Troubleshooting
- PDF |
Movable
and Stationary Glass Program
2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Stationary Glass Issues - PDF |
|
Module 2 - Removing and Installing a
Windshield - PDF |
|
Module 3 - Glass Repair and Other Staionary
Glass Installations - PDF |
Panel
Replacement Aluminum Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Aluminum -
PDF |
|
Module 2 - Replacing Bolted and Adhesively
Bonded Parts - PDF |
|
Module 3 - Replacing Riveted and Rivet-Bonded
Panels - PDF |
|
Module 4 - Replacing Hemmed and Clinched
Panels - PDF |
|
Module 5 - Replacing Welded Panels -
PDF |
Plastic
Repair Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Identifying Plastic Parts - PDF |
|
Module 2 - Plastic Welding Equipment
and Repair Procedures - PDF |
|
Module 3 - Repair/Replace Issues - PDF |
Plastic
Repair Program 2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Identifying Plastic Parts - PDF |
|
Module 2 - Repairs to Non-Fiber-Reinforced
Plastics - PDF |
|
Module 3 - Repairs to Fiber-Reinforced
Plastics - PDF |
|
Module 4 - Repair/Replace Issues - PDF |
Power
Accessories Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Electrical Testing Review - PDF |
|
Module 2 - Windshield Wipers - PDF |
|
Module 3 - Power Mirrors and Antennas
- PDF |
|
Module 4 - Power Seats - PDF |
|
Module 5 - Power Windows/Door Locks/Sunroofs
- PDF |
|
Module 6 - Power Sliding Door - PDF |
|
Module 7 - Horns - PDF |
Refinishing
Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Spray Guns - PDF |
|
Module 2 - Compressed Air - PDF |
|
Module
3 - Spray Environment - PDF |
|
Module 4 - VOC Rules and Regulations
- PDF |
|
Module 5 - Paint Mixing - PDF |
Refinishing
Program 2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Identification - PDF |
|
Module 2 - Finish Protection and Removal
- PDF |
|
Module 3 - Spray Gun Technique - PDF |
|
Module 4 - Substrate Preparation - PDF |
|
Module 5 - Test Panels and Specialty
Spray Areas - PDF |
Refinishing Program
3 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Light and Color - PDF |
|
Module 2 - Metallics and Micas - PDF |
|
Module 3 - Application Issues - PDF |
|
Module 4 - Application Steps - PDF |
|
Module 5 - Color Movement - PDF |
Refinishing
Program
4 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Inspecting the Finish - PDF |
|
Module 2 - Finish Defect Removal - PDF |
|
Module 3 - Final Detailing - PDF |
Restraints
Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Front Airbag Systems - PDF |
|
Module 2 - Airbag System Diagnosis -
PDF |
|
Module 3 - Seat Belt Systems - PDF |
|
Module 4 - Seat Belt Tensioners - PDF |
|
Module 5 - Side Airbag Systems - PDF |
|
Module 6 - Discriminating Restraint Systems
- PDF |
Steering
and Suspension Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Wheels - PDF |
|
Module 2 - Tires - PDF |
|
Module 3 - Outer Steering Assembly -
PDF |
Steering
and Suspension Program 2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Basic Front Suspension Designs
- PDF |
|
Module 2 - Rear Suspensions - PDF |
|
Module 3 - Ride Dampeners - PDF |
Steering
and Suspension Program 3 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Steering Wheel and Column - PDF |
|
Module 2 - Parallelogram Steering Systems
- PDF |
|
Module 3 - Rack and Pinion Steering Systems
- PDF |
|
Module 4 - Power Steering - PDF |
Steering
and Suspension Program 4 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Alignments - PDF |
|
Module 2 - Rear Vehicle Diagnostic Measurements
- PDF |
|
Module 3 - Front Wheel Caster - PDF |
|
Module 4 - Camber - PDF |
|
Module 5 - Toe - PDF |
|
Module 6 - Alignments - PDF |
Straightening
Aluminum Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Characteristics and Considerations
of Aluminum Repair - PDF |
|
Module
2 - Repairing Damage - PDF |
|
Module 3 - Paintless Dent Repair (PDR)
- PDF |
Straightening
Steel Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - STeel Used in Vehicle Construction
- PDF |
|
Module 2 - Repairing Damage - PDF |
|
Module 3 - Paintless Dent Repair - PDF |
Structural
Parts Steel Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Working with Structural Parts - PDF |
|
Module 2 - Radiator Core Supports - PDF |
|
Module 3 - Apron Assemblies - PDF |
|
Module 4 - Front Rails - PDF |
|
Module 5 - Using Recycled Parts and Assemblies
- PDF |
|
Module 6 - Floor Plans and Truck Floors
- PDF |
|
Module 7 - Rear Rails - PDF |
Structural
Parts Steel Program 2 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Rocker Panels and Pillars - PDF |
|
Module 2 - Rocker Panels - PDF |
|
Module 3 - A-Pillars - PDF |
|
Module 4 - B-Pillars - PDF |
|
Module 5 - C-Pillars and D-Pillars -
PDF |
|
Module 6 - Uniside Considerations - PDF |
|
Module 7 - Full Rear Body Sectioning
- PDF |
Structural
Parts Steel Program 3 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Body-Over-Frame Designs - PDF |
|
Module 2 - Frame Repair - PDF |
|
Module 3 - Frame Sectioning - PDF |
|
Module 4 - Frame Attachments - PDF |
|
Module 5 - Vehicle Body Assembly - PDF |
Structural
Straightening Aluminum Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Aluminum Used in Vehicle Design
- PDF |
|
Module 2 - Damage Analysis - PDF |
|
Module 3 - Structural Straightening -
PDF |
Structural
Straightening Steel Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Developing a Repair Plan - PDF |
|
Module 2 - Anchoring - PDF |
|
Module 3 - Straightening Equipment -
PDF |
|
Module 4 - Straightening Steel - PDF |
|
Module 5 - Correcting Structural Damage
- PDF |
Tools
and Equipment Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Shop Layout and Design - PDF |
|
Module 2 - Repair Equipment - PDF |
|
Module 3 - Defining and Designing Production
Areas - PDF |
|
Module 4 - Air Compressor Systems - PDF |
Trim
and Hardware Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Hardware - PDF |
|
Module 2 - Hardware Removal and Restoration
- PDF |
|
Module 3 - Trim and Moldings - PDF |
|
Module 4 - Pinstripes and Decals - PDF |
|
Module 5 - Interiors - PDF |
|
Module 6 - Exterior/Accessories - PDF |
|
Module 7 - Front and Rear Trim - PDF |
Welding
and Cutting Aluminum Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Equipment Requirements - PDF |
|
Module 2 - Preparation and Variables
- PDF |
|
Module 3 - I-CAR Automotive Aluminum
GMA (MIG) Welding Qualification Test -
PDF |
Welding
and Cutting Aluminum Program 4 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Welding Basics - PDF |
|
Module 2 - Making A GTA (TIG) Weld -
PDF |
Welding
and Cutting Steel Program 1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Principles and Setup - PDF |
|
Module 2 - GMA (MIG) Plug Weld - PDF |
|
Module 3 - GMA (MIG) Fillet Weld - PDF |
|
Module 4 - GMA (MIG) Butt Joint With
Backing Weld - PDF |
Welding
and Cutting Steel Program 4 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Squeeze-Type Resistance Spot Welding
(STRSW) Process - PDF |
|
Module 2 - Making the Resistance Spot
Weld - PDF |
|
Module 3 - Weld Bonding - PDF |
Welding
and Cutting Steel Program 5 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Oxyacetylene Process - PDF |
|
Module 2 - Brazing - PDF |
|
Module 3 - Oxyacetylene Welding - PDF |
|
Module 4 - Heating and Cutting - PDF |
Worker
Protection Program
1 |
|
Introduction
- Topic A - Obligations to the Customer
and Liability - PDF |
|
Module
1 - Material Safety Data Sheets - PDF |
|
Module 2 - Labels - PDF |
|
Module 3 - Hazardous Materials - PDF |
|
Module 4 - Personal Protective Equipment
- PDF |
|
Module 5 - Shop Safety - PDF |
|
Module 6 - Hazardous Waste - PDF |